Tuesday, February 18, 2025

Construction Udate #12 - The VE Engine House (Car Barn) Diorama, Car Cards/Waybills and a Stake Bed Truck & Flat Car

The Car Barn

 February 10, 2025
 
Before proceeding, it should be noted that the car barn module I am building in no way reflects the prototype Visalia Electric car barn.  While the original car barn was much larger, I can't find any evidence that any significant work/servicing on locomotives following the departure of the 44-Tonners in 1972.

The layout's original configuration had the car barn located on the far end of the module that runs under the window on the east wall as shown below.  At the time, I planned to stage inbound traffic for operations on the Redbanks siding in front of the depot.

 
Following the initial operating sessions it became pretty clear to both me and my fellow operator (my grandson) that staging inbound cars on the passing siding didn't work very well.  At this point the decision was made to replace the car barn and servicing tracks with a small interchange yard and that the locomotive and caboose would layover in the yard.
 

The car barn was then set aside for some future point in time when the layout would be extended to the south wall and more room would be available; about 11 feet versus the 7 feet in front of the window.  The other day, I finally decided to do something with the car barn.  I cut a piece of 1 inch thick pink foam 12 inches by 36 inches. painted it a earth color and set the car barn and small office building in place.  The concrete pads and walkways were made from left over wall sections from a Walthers modern warehouse building. 

The Walthers engine house (car barn) kit is a typical Cornerstone offering which is not a bad model.  Unfortunately, the roof sections in my kit were bowed which made it impossible to to get a good fit along the ridge line.  I solved this problem using a method employed by fellow modeler Keith Johnson.  A couple of years ago, Kieth told me he used ACC to fill the gaps on some plastic models.  I followed his advice and used Zap-A-Gap to fill the opening.  It took two applications but once the ACC had cured and the seam smoothed with sanding film the gaps were gone!  You do have to be careful with the sanding since the ACC is harder than the surrounding plastic.

As mentioned above, the concrete walkways and pad were made from left over Walthers modern warehouse wall sections.  They were cut to length and width using the expansion joints as a guide.  The edges were finished with .080" by .125" strip styrene.  The edges were then slightly rounded with sandpaper.

In keeping with my desire to keep costs under control, I went back to leftovers for parts.  I found a tank that was missing an end so I fabricated a new end from sheet styrene, painted the end to match the existing paint and added some piping made from a plastic sprue.  I'm not sure as to the origins of the small building next to the tank.  Again, I found it loose in the leftovers.  Now with a place to store diesel fuel a way was needed to fuel the locomotives.  The leftovers also yielded a American Limited kit for a couple of Snyder fuel cranes. 

That small white building shown in the above photo in now being used as a speeder shed.  Since this picture was taken, about half the ties have been removed from the track leading to the shed.  I'm not sure if any kind of formal sanding facilities should be installed.  After all, why would a railroad, with virtually no grades and short trains need a sanding tower of any kind.  Instead, for now, the small shed between the office building and car barn contains a few sacks of locomotive sand just in case.  A dumpster and recycle bin from Hi-Tech Detail have been assembled and positioned along the side of the office.  The front of the diorama has also been extended about 2".

 More work will have to wait until some additional detail parts are received.

Operations with Car Cards/Waybills

February 17, 2025 

Over the President's Day Holiday my grandsons' and I had several operating sessions.  With the exception of the computer generated switch lists things went pretty good.  While the older one managed to decipher the computer generated switch list, with some difficulty, the younger were totally overwhelmed.  As a result, I decided to go back to the old tried and true car cards and waybills.

I decided to make my own car cards.  They were made using Excel.  They include the car type, number and most importantly a photograph in order to assist in identifying the location of the car on the layout.  They were printed out on 60 lb bond paper.

The bottom of the car cards were folded up a taped in place (center).  The two step single sided waybills were also made using Excel.  Each waybill was color coded to match the destination (bottom left).  The key to the color codes in shown on the far right.

The bins were made from styrene and spray painted with a Krylon semi gloss and a color coded label for each location was glued to the front.  When cars are dropped off, the respective car cards and waybills are placed in the bin on the far left.  The center bin is for layovers or off spots.  When cars are ready to be picked up the waybills are flipped and the car cards are moved to the bin on the right is for pick up.  The orange across the top of PFE 456507 indicates the car is to be routed to Exeter for interchange with the Southern Pacific.

The oldest, Adam (12), successfully operate the layout on his own.  The two younger boys still need a little supervision.

Stake Bed Trucks and a Flat Car

Ford C-Series cab over trucks have been around since 1956.  They were produced with only minor changes until 1990.  Athearn has done several C-Series runs including a stake-bed.  I thought one of these would make a nice addition to the Visalia Electric.  A quick check on ebay found that out of production versions were going anywhere from about $20 to $26 each with postage and tax bringing the total to around $30-36 delivered to my mailbox.  Then, while scrolling through the listings, I came across a flat car with two C-Series stake-bed trucks shown below for $28 plus shipping.  That worked out to about $17 or $18 each.  The two trucks were in mint condition and the flat car was missing a brake wheel.

I weathered up one of the trucks and immediately put it to work unloading pallets of concrete block in Redbanks.  The concrete blocks came from Model Rail Stuff.  I'm not sure if this company is still around but their products do show up on ebay.  A few figures working the dock would be nice.

I removed the trucks and couplers from the flat car and almost tossed it in the trash.  The tooling for this 60' flat is old (1970's).  The car was originally part of the Model Die Casting line which was later sold to Athearn. The tooling was also the basis for a bulk head flat car.  Much nicer 60' flats have been done in the meantime.  The model could be improved by the addition of cut levers, separate grabs and the replacement of the existing stirrup steps.  Regardless, I decided to salvage the model, as is, for my grandson Adam.

I cut the wheel chocks off with a razor saw and then used the blade to restore gaps between the deck boards.  Fortunately, the wheel chocks were separate parts that had been glued to the original deck which made them easier to remove.

The deck was sanded down with some medium grit sandpaper to restore the grain and painted the craft paints.  Three colors were blended together while the paint was still wet.  The wheel sets and trucks got the same treatment.  The brake wheel was replaced and everything, including the under-frame got additional weathering using powdered pigments.  The car was then given a light dusting of Tamiya Flat.  The end result is a reasonably good "layout quality" model that can stand up to some abuse!  Improvements might include wire grabs, cut levers and replacement stirrup steps.  Trailer Train flats with OTTX reporting marks were equipped to carry heavy ladings like farm machinery or military equipment.  The prototype OTTX cars are equipped with retractable winches/tie downs mounted on longitudinal channels; something the model lacks.

 

As usual, your comments, suggestions and questions are welcome

sdepolo@outlook.com 


Sunday, February 9, 2025

Construction Update #11 - Backdrops, Farm Houses and Grade Crossings

A Question about Backdrops

I'm faced with a dilemma when it comes to a backdrop on the shelf layout.  Simply put, I think while it looks good in cropped photographs the backdrop takes away from or competes with the modeling when viewed in person.  This is probably the result of a rather small, 10' x14', multipurpose room with a lot of visual distractions, e.g., bookshelves, pictures, a large desk, 2 file cabinets, a display case and a tall credenza.  

Without the backdrop.

 
With the backdrop.  What do you think?  Let me know; sdepolo@outlook.com.   Currently, the plan is to mount the backdrops on sections of foam core and have them removable.  The best of both worlds I guess.
 

Farmhouses for East Redbanks

As can be seen in the following photo, there is an empty space between the Redbanks depot and the Redbanks Fruit Company that needs some "fill".  The space is about 3 feet long and 2-2.5 inches deep. 

What ever I came up with had to be compatible with the rural nature and orange groves that exist around Redbanks in the San Joaquin Valley.  I started my search by going through about 20 structures left over from my Inside Gateway retirement sale.  Among those left over kits were the two farmhouse kits shown below.  It seemed to me that I could cut them down and place them against the backdrop much as I had done for my Sn3 Rio Grande Southern layout. https://sn3rgs.blogspot.com/

The post office and house are 2 of 5 shallow depth scratch built structures for the Sn3 layout.  All 5 are placed against the backdrop at Placerville, CO.  They range in depth from about 2 inches to 2.5 inches.

The Lancaster House was cut down the middle to make two fronts about 2 inches deep.  The one on the top has been partially assembled.  It still needs a back wall.  The lower one is spread out on the mat and ready for assembly.  The same process was used for the Two Story Framed House except that one front is about is about 1.5 inches deep and the other is about 1" deep.

Here are all four houses temporarily placed on the layout.  Not sure at this point if all four will be used.  In general, I prefer to use odd numbers.  The tracks running in front of the two on the right will be buried in the front yard grass.  While a bit unusual, I have seen this on the prototype in two locations.  Here in Western Washington, along the east side of Lake Sammamish, the Burlington Northern's branch out to Issaquah ran right through several dozen front yards.  A few years back, I saw the same thing in Harrodsburg KY; this time on a NS mainline. 

My friend Kurt Boyd recommended that I reduce the number of houses down to no more than two; his argument being that homes in rural areas are spread out over greater distances.  He's right of course.  I reduced the number to three for a day and then down to two,  The one on the left is Two Story Frame House, the one on the right is the Lancaster House.  After I took this photo I decided to use the back side of the Lancaster House instead of the front side shown below.  Once the weather warms up a bit they will get some paint, doors, windows and a roof.

 
The buildings between the house and the Redbanks Fruit Company were cut from a left over section of commercial backdrop and taped to the existing background.  I thought they looked pretty good so I pasted the image on to my orange grove image using Photoshop and edited out some of the orange trees.  Walgreens printed the 6' long banner and it was taped to the wall.  After looking at the image for a couple of days, I decided the background building were a bit small.  The original image was enlarged by about 15% and the process of pasting it into the original image and editing out some orange trees was repeated.  Here is the end result.  Some sharpness was lost in the process, but I think the overall result is acceptable.
 
 
 

The Depot/House Track Grade Crossing  

 February 8, 2025

Lancaster I finally got around to installing the depot/house track grade crossing.  The same techniques were used as in the previous crossing; laser cut wood crossing, 1/8" cork for the roadway and  Apple Barrel  Pavement for the roadway.

The ground cover was filled in around the edges was filled in with paving sand and a little ground foam.  Craft paints and powdered pigments were used for weathering.


Next up - The VE Engine House Diorama

As always, your comments, suggestions and questions are welcome

sdepolo@outlook.com 

 

 

Monday, February 3, 2025

Construction Update #10 - Redbanks Fruit Company, the Generic Warehouse & Roster Addition


Redbanks Fruit Company

January 28, 2025

Here is the Redbanks Fruit Company temporarily set in it's future location.  The structure still needs a roof along with additional detailing and weathering.  The Sunkist sign came from  a Micro Scale decal set.


The Redbanks Fruit Company sign was made using Excel.


A "Generic" Warehouse for East Redbanks

January 29, 2025

One of my favorites Walthers structure is the "Storage Shed on Pilings" kit #933-3529.  It is just about perfect for any era and could easily be found in both rural and urban settings.

 

I have used this nondescript structure on just about every layout I've built including the Sn3 narrow gauge Alaska Pacific layout and the HO Scale Madisonville Sub layout.  For the Madisonville Sub, I cut one down the center and situated if against the backdrop and next to a large elevator complex.


This is a very simple kit.  I started by cutting out the parts and cleaning up the casting sprues.  The legs were glued to the base and the four wall were assembled.  The parts are shown below ready for paint.


There are two orientations when it comes to position the warehouse on the layout.  I temporarily taped the roof on and positioned them as shown below.  I'm kind of leaning to the one on the right.

Here is another overall view of East Redbanks.

January 30, 2025

In less than 24 hours, the little warehouse is ready to go on the layout.  All the components were painted with Rust-Oleum sprays.  The siding was weathered with three colors of craft paints and the roof was weathered with powdered pigments.  All of the components were given a coat of Tamyia flat and the roof and doors were installed about 30 minutes later.  The base fit snugly within the four walls so it was not glued in place allowing access to the interior.

Once the completed model on the layout, it appeared to sit a little high off the ground.  At this point there were two options; cut down the legs or raise the surrounding terrain.  I decided on the latter.  I cut a piece of 1/8" thick sheet cork to go around the building and glued it in place.


Finishing up the Redbanks Fruit Company

February 2, 2025

The details were all assembled and painted before they were attached to the building.  All of the parts came from my "leftovers" bin.


The pre-cooler building with the roof and details added.  Detail placement is purely imagineering.
 

Weathering was done primarily with powdered pigments.  The pre-cooler building and packing house temporarily set in place next to the packing house on the layout.

Lighting

February 3, 2025

The lighting in the room will soon be improved.  Due to the lack of available light, without setting up floods, taking stills or videos has been a problem.  Originally I considered a valence and strip LED lighting but that idea has since given way to installing dimmable recessed LED can lighting in the ceiling.  The contractor should have the lights installed, positioned over the layout to avoid shadows, within the next week or two.   

Another addition to the Rooster

The Southern Pacific purchased 37 Alco RS-11s, including three demonstrators between 1956 and 1959.  The last six RS-11s delivered in 1959 were low hood units.  All the previously purchased units had high hoods.  The Rapido #2905 I purchased represents a short hood unit purchased in 1956.  It is equipped with DCC and LokSound.  While this model has a few minor detailing discrepancies, most notably the positioning of the cab window on the left side, it is in my opinion a big improvement over previously modeled versions.


As always, your comments, suggestions and questions are welcome

sdepolo@outlook.com